Capacity |
5000 MT / Year Single Piece Wt. 2500 Kgs. |
|
Products |
Ductile Iron Castings. Austempered Ductile Iron Castings. Plain Carbon Steel Castings. Low alloy Steel Castings. High Mn-Steel Castings. High Tensile Steel Castings. |
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Melting Division | Dual Track Induction Furance |
650 KW 1500/1500 Kgs |
Inductotherm Induction Melting Furnace |
350 KW 1000/750 Kgs |
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Inductotherm Induction Melting Furnace |
250 KW 500/500 Kgs |
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Moulding Division | Process | CO 2 sand system |
Moulding & Core Making | Floor Moulding | |
Equipment | Fully automated sand reclamation plant | |
Sand Used | High Silica, Quartz, Olivine | |
Floor Area | 25,000 Sq Ft. | |
Overhead Cranes | 3 x 7.5 MT OH cranes | |
Finishing Division | Floor Area | 13,000 Sq. Ft. |
Heat Treatment (Grooved Hearth) |
1 x 6.5 MT / Batch 1 x 30 MT/ Batch |
|
Heat Treatment Furnace (Oil Fired) |
1. Annealing 2. Normalising 3. Hardening 4. Tempering |
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Electrical Heating Furnace |
1. Hardening. 2. Tempering. |
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Furnace Size (Effective) | 2200 X 1800 X1500 MM 3500 X 3500 X3000 MM |
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Fuel | Furnace Oil | |
Controls | Six Point Temperature Recorder, Optical Pyrometer Monitoring | |
Hydraulic Press | 2x500 MT | |
Quenching Tanks |
Fully Mechanized.
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Other Equipments |
Shot Blasting Machine Sand Blasting Machine Swing Grinders Hand Grinders Welding Rectifiers |
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Overhead Crane |
1 x 5 MT OH Crane 1 x 5 MT OH Crane 1 x 7.5 MT OH Crane |
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Machine Shop | Complete integration has been done by setting up a fully equipped CNC Machine Shop having HMC, VTL, VMC & CMM. | |
Sand & Mould Testing |
- Green Compressive Strength & Dry Compressive Strength - Moisture, Clay Percentage - Sheave Analysis - Permeability, Flowability & Compatibility - Shatter Index, UTS, Shear Strength, Mould & Core Hardness - Reclaim Sand Processor |
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Physical |
- Universal Testing Machine - Impact Testing Machine - Hardness Testing Machine - Portable Digital Hardness Testing Machine |
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Chemical | - On-Line testing facility through Spectrometer | |
Metallographic | - Microscope with digital imaging and software analysis. | |
Non-Destructive |
- Ultrasonic Testing Machine - Dye Penetration Testing. - Magnet Particle Testing Machine.(Megnaflux) - Radiographic Testing (Approved agency of B.A.R.C.) |
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Accreditation |
- ISO-9001:2015 CERTIFIED AGENCY: KVQA, NORWAY - RDSO Class - A Certified Foundry by Indian Railways. - LARSEN & TOUBRO SELF-CERTIFICATION STATUS |